Know About Wear

Wear is the deterioration of a component causes due to the friction of material, slag, cement, and so forth. Plant machinery and components mainly get affected and the result is huge losses and expensive maintenance cost. To combat these losses, we provide Wear Resistant Lining Solution ideal for various industries like coal, power plants, food, cement, fertilizer, mining, and others. We have robust manufacturing plant to develop Wear Resistance Ceramics with improved features that help in Abrasion Resistant Lining of plant components such as coal mill equipment, ash handling bends, grinding media, scrapper conveyor, and others. Wear Solutions offered by us reduce the maintenance cost and improve productivity.

Cement Industries   Mineral Processing Industries FRICTION : Rubbing between two surfaces ABRASION : Removal of particles IMPACT : Cracks and Breaks HEAT : Reduction of hardness CHEMICAL : Deterioration of microscopic structure

««« Ceramics »»»

Alumina SLIDING FRICTION ABRASION IMPACT** HEAT CHEMICAL Sintered Alumina Ceramic Very High Low coefficient 25 - 30 times* Medium** 1000 °C High *In Comparison with Mild Steel: 1 time **ANGLE OF INCIDENCE - maximum recommendable - depending on particle size of product being worn Guidelines by BMW Steels Ltd. for WEAR RESISTANCE for guidance only, having been produced - after selection of the product most appropriate to ORIGIN OF WEAR: Abrasion, Impact, Heat, Chemical, etc.- from data obtained on visits to Factories.

HARDNESS	ANALYSIS	DENSITY	COLOUR
09 MOH	Al 2O3 90 %	Min. 3.6 gm/cm3	White

Thickness minimum 4 mm. for mortar fixed and 10 mm for weldon tiles.

Basalt SLIDING FRICTION ABRASION IMPACT** HEAT CHEMICAL Cast Basalt High Low coefficient 15 - 20 times* Low** 350 °C High *In Comparison with Mild Steel: 1 time **ANGLE OF INCIDENCE - maximum recommendable - depending on particle size of product being worn Guidelines by BMW Steels Ltd. for WEAR RESISTANCE for guidance only, having been produced - after selection of the product most appropriate to ORIGIN OF WEAR: Abrasion, Impact, Heat, Chemical, etc.- from data obtained on visits to Factories.

HARDNESS	ANALYSIS (%)								DENSITY
	Al2O3	SiO2	Fe2O3 / FeO	CaO	MgO	K2O	Na2O	TiO2
8 MOH	14	50	12	12	10	4	4	3	3 gm/cm³

Thickness minimum 20 mm.

CBC SLIDING FRICTION ABRASION IMPACT** HEAT CHEMICAL Chemically Bonded Ceramics Very High Low coefficient 15 - 20 times* Medium** 1200 °C High** *In Comparison with Mild Steel: 1 time *** for chlorides & sulphides **ANGLE OF INCIDENCE - maximum recommendable - depending on particle size of product being worn Guidelines by BMW Steels Ltd. for WEAR RESISTANCE for guidance only, having been produced - after selection of the product most appropriate to ORIGIN OF WEAR: Abrasion, Impact, Heat, Chemical, etc.- from data obtained on visits to Factories.

HARDNESS	Compressive Strength	DENSITY	Fraction Energy
07 - 08 MOH	1200 Kg / cm²	2.5 - 2.9 gm / cm³	15,000 J / m²

Thickness minimum 20 mm.

Chrome Steel SLIDING FRICTION ABRASION IMPACT** HEAT CHEMICAL as per IS 4896 Low Low coefficient 4 - 6 times* High** Low 200 °C Low *In Comparison with Mild Steel: 1 time **ANGLE OF INCIDENCE - maximum recommendable - depending on particle size of product being worn Guidelines by BMW Steels Ltd. for WEAR RESISTANCE for guidance only, having been produced - after selection of the product most appropriate to ORIGIN OF WEAR: Abrasion, Impact, Heat, Chemical, etc.- from data obtained on visits to Factories.

HARDNESS	ANALYSIS (%)									DENSITY
	C	Si	Mn	S	P	Ni	Cr	V	Ti
350 BHN	0.45 - 0.65	0.75 MAX	0.5 - 1	0.06	0.06	TRACES	0.8 - 1.5	-	-	7.8 gm/cm³

Thickness minimum 16 mm.

Cast Iron SLIDING FRICTION ABRASION IMPACT** HEAT CHEMICAL as per ASTM-A48 Class 20-60 High Low coefficient 0.9 to 1 times* High ** Medium 500 °C - *In Comparison with Mild Steel: 1 time **ANGLE OF INCIDENCE - maximum recommendable - depending on particle size of product being worn Guidelines by BMW Steels Ltd. for WEAR RESISTANCE for guidance only, having been produced - after selection of the product most appropriate to ORIGIN OF WEAR: Abrasion, Impact, Heat, Chemical, etc.- from data obtained on visits to Factories.

HARDNESS	ANALYSIS (%)									DENSITY
	C	Si	Mn	S	P	Ni	Cr	V	Ti
180 BHN	0.3 MAX	0.75 MAX	0.5 - 1.5	0.06	0.06	TRACES	TRACES	-	-	7.8 gm/cm³

Thickness minimum 12 mm.

Ni-Hard SLIDING FRICTION ABRASION IMPACT** HEAT CHEMICAL as per IS 4771 Medium Low coefficient 10 - 12 times* Medium** 550 °C - *In Comparison with Mild Steel: 1 time **ANGLE OF INCIDENCE - maximum recommendable - depending on particle size of product being worn Guidelines by BMW Steels Ltd. for WEAR RESISTANCE for guidance only, having been produced - after selection of the product most appropriate to ORIGIN OF WEAR: Abrasion, Impact, Heat, Chemical, etc.- from data obtained on visits to Factories.

HARDNESS	ANALYSIS (%)									DENSITY
	C	Si	Mn	S	P	Ni	Cr	Mo	Ti
550 BHN	2.7 - 3.3	1.5 - 2.2	0.3 - 0.6	0.15 MAX	0.3 MAX	4 - 6	8 - 10	0.5 MAX	-	7.9 gm/cm³

Thickness minimum 20 mm.