The majority of the electricity in the world is produced from coal. Two major pulverizing technologies have proved the efficiency of BMW Steels Ltd. grades for wear parts:

Rolls/plate or Bull/ring vertical mills Grinding horizontal mills

Our high chromium alloys and our manufacturing specifications have become the standard for our clients: big electricity producers as well as multinational engineering companies.

The high Chromium Steel grinding Bulls, rolls, bull ring segments, cement plant lines, paper machinery refiner plates and other castings have excellent toughness coupled with high hardness. This reduces the wear and tear and therefore ensures a service-life of more than double that of conventional grinding Bulls, presently used in Power Stations in India.

The BMW Steels Ltd. modifies existing Old Ball Tube Milling System. Our modified system consists of High Chrome Ball Mill Liner, Crusher-Dryers, Classifiers Controls that regulates fuel feed rate and primary and secondary air flows.

The modified ball tube mill is designed to achieve higher grinding capacities of  coal. The modified ball mill’s rugged design eliminates the need for a spare mill, minimizes power consumption, and significantly lessens risk of mill fires.

In order to minimize power consumption, BMW Steels Ltd. crusher-dryers are installed at the inlets of the mill. Hot primary air is introduced to the coarse, wet coal upstream of the crusher-dryer. As the coal is reduced in the crusher-dryer, the hot primary air evaporates essentially
all of the surface moisture. The volume of hot primary air adjusts automatically to the moisture content in the fuel.

We provide all the maintenance spares for the tube mill
including Liners, Balls, Chutes/Hoppers ,Pipes & Bends.

No Spare Mill is Needed - Spare Mill existing with the older design can be utilized to create additional grinding capacities as after modification spare mill is not required unlike older design types of mills, the grinding elements (balls) can be replaced while the mill is in service. Each mill has two Feeders and two Crusher-Dryers, oversized so that if one is out of service, the mill can carry the full load
Lower Maintenance Costs - As Mill liners are manufactured from High Chrome Steel having hardness in excess of 450 BHN they may only require replacement every 2 to 5 years as against manganese steel liners for one year.
Higher Availability - Each mill end has a feeder and a crusher-dryers sized such that one set may be taken out of service without losing load.
Versatility - Suitable for a wide range of coals and variable moisture conditions.

BMW Steels Ltd. has been manufacturing wear resistant bends for a long time. Elbow / Bend is produced to suit the customer's individual requirements.

There are two parameters:-

Material of the Elbows. The required dimensions for elbow production i.e. diameter, wall thickness, radius and angle.

BMW Steels Ltd's Ni-Hard & Chrome Steel Bend and complex geometrical shapes can be casted to suit the mother equipment as per the customers' drawings & requirement. They are the ideal solution to many problems in Power Plants, Coal Mines, Mineral Processing industries and refineries, chemical plants.

Highly abrasive and corrosive powder / fluids pose serious problems to Ash / Coal Pipe, Bend and Slurry Pumps internals. BMW Steels Ltd.'s castings are used to protect against abrasion,erosion and corrosion.

We offer an extensive inventory of bends with a variety of wall thickness available in:

" through 4"- 10" Pipe and Tube Sizes

Inventories include a wide range of parts:
Short, Standard and Long Radius (Up through 72" CLR)
Nominal standard tangents are 2 times diameter with a 6" minimum for easy connection.
Wall Thickness: ranging from 12 mm to 30 mm.
Materials: Alloy Cast Iron, Ni-Hard ,Chemically Bonded Ceramic and Alumina Ceramic Linings
Degree of Bends: 90, 60, 45, 30
Center Line Radius: 5" through 72"

Auger
It is used in road making and mineral processing industries including cement and power plant and can be supplied ‘as-cast’ or treated to find a solution to most abrasive situations where high impact resistance is not needed. Typical applications include liners, wear plates, impellers, bushings, sleeves, brake blocks, crushing and grinding elements. The complimentary range of ‘AR’ alloy irons provides Wear parts with the ability to address any wear problem, even at elevated temperatures.

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